.. image:: https://odoo-community.org/readme-banner-image
:target: https://odoo-community.org/get-involved?utm_source=readme
:alt: Odoo Community Association
=====
DDMRP
=====
..
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Demand Driven Material Requirements Planning is a formal multi-echelon
planning and execution method developed by Ms. Carol Ptak and Mr. Chad
Smith.
DDMRP combines blended aspects of Material Requirements Planning (MRP),
Distribution Requirements Planning (DRP) with the pull and visibility
emphases found in Lean and the Theory of Constraints and the variability
reduction emphasis of Six Sigma.
This method has five sequential components:
1. *Strategic Inventory Positioning*. Answers the question "Given our
system and environment, where should we place inventory to have the
best protection?" and determines where should decoupling points of
inventory be placed.
2. *Buffer Profiles and Levels*. Determine the amount of protection at
those decoupling points.
3. *Dynamic Adjustments*. Allow the company to adapt buffers to group
and individual part trait changes over time through the use of
several types of adjustments.
4. *Demand Driven Planning*. Allow to launch purchase orders (POs),
manufacturing orders (MOs) and Transfer Orders (TOs) based on the
priority dictated by the buffers.
5. *Visible and Collaborative Execution*. These POs, MOs and TOs have to
be effectively managed to synchronize with the changes that often
occur within the "execution horizon."
These five components work together to greatly dampen, if not eliminate,
the nervousness of traditional MRP systems and the bullwhip effect in
complex and challenging environments.
This approach provides real information about those parts that are truly
at risk of negatively impacting the planned availability of inventory.
DDMRP sorts the significant few items that require attention from the
many parts that are being managed. Under the DDMRP approach, fewer
planners can make better decisions more quickly. That means companies
will be better able to leverage their working and human capital.
Demand Driven Material Requirements Planning is quickly being adopted by
a wide variety of leading companies across the world.
Some of the benefits reported by the DDMRP method include:
- High fill rate performance
- Lead time reductions
- Inventory reductions, while improving customer service
- Eliminate costs related to expedite
- Planners see priorities instead of constantly fighting the conflicting
messages of MRP
It is highly recommended to read the book 'Demand Driven Material
Requirements Planning (DDMRP)' by Carol Ptak and Chad Smith.
**Table of contents**
.. contents::
:local:
Installation
============
We strongly recommend to modify the configuration of the reservation
method to manual in the outgoing operation types (so deliveries related
to Sales Orders aren't automatically reserved) and to avoid to reserve
stock for specific moves, buffers are in fact a reservation of stock.
However, while **reservation is discouraged**, it is still available to
be used, in case of reserved stock be aware that the buffer will be
blind to this transfers and stock and you are bypassing the DDMRP
reordering flow.
Configuration
=============
Scheduled actions
-----------------
- Go to *Settings > Technical*.
- 'DDMRP Buffer ADU calculation'. Computes the Average Daily Usage for
all Buffers.
- 'Reordering Rule DDMRP calculation'. Computes the Qualified Demand,
Net Flow Position, Planning and Execution priorities for all Buffers.
Decoupled Lead Time computation
-------------------------------
The DLT is automatically computed by the system.
For manufactured products' buffers just remember to provide and set
properly the following information:
- The *Manufacturing Lead Time* for the manufactured product. It can be
found at the product form view under the tab *Sales*.
- The *Delivery Lead Time* for the preferred vendor of a product. This
is important for the products which are purchased and are components
in any Bill of Materials.
For purchased/distributed products' buffers the logic is simpler.
- In the first place the system will look if there are Vendors for the
product, if so it will use the *Delivery Lead Time* of the preferred
one.
- In case of absence of vendors, the *Lead Time* at the bottom of the
Buffer form view will be used.
Usage
=====
To easily identify were are you maintaining buffers in your Bill of
Materials, you will need to first provide location information on the
Bills of Materials.
- Go to *Manufacturing / Products / Bill of Materials* and update the
'Location' in all the Bill of Materials and associated lines,
indicating where will the parts be placed/used during the
manufacturing process.
- Print the report 'BOM Structure' to display where in your BOM are you
maintaining buffers, and to identify the Lead Time (LT) of each
product, and Decouple Lead Time (DLT).
Buffers
-------
To list the list of inventory buffers, go to one of the following: \*
*Inventory / Master Data / Stock Buffer Planning* \* *Inventory / Master
Data / Reordering Rules*
Buffer Profiles
---------------
Buffer profiles make maintenance of buffers easier by grouping them in
profiles. Changes applied to the profiles will be applicable in the
associated buffer calculations.
- Go to *Inventory / Configuration / Buffer Profiles*.
The Buffer Profile Lead Time Factor influences the size of the Buffer
Green zone. Items with longer lead times will usually have smaller green
zones, which will translate in more frequent supply order generation.
- Go to *Inventory / Configuration / Buffer Profile Lead Time Factor* to
chan
The Buffer Profile Variability Factor influences the size of the Buffer
Red Safety zone. Items with longer lead times will usually have smaller
green zones, which will translate in more frequent supply order
generation.
- Go to *Inventory / Configuration / Buffer Profile Lead Time Factor*.
Usual factors should range from 0.2 (long lead time) to 0.8 (short lead
time).
Product attributes
------------------
- For manufactured products, go to *Manufacturing / Products* and update
the 'Manufacturing Lead Time' field, available in the tab *Inventory*.
- For purchased products, go to go to *Purchasing / Products* and update
the *Delivery Lead Time* for each vendor, available in tab *Purchase*
and section *Vendors*.
ADU Calculation Methods
-----------------------
The Average Daily Usage (ADU) defines the frequency of demand of a
product in a certain location. It can be computed in different ways,
which you can configure with ADU calculation methods as follows:
1. Go to *Inventory / Configuration / DDMRP / ADU calculation methods*.
2. Indicate a name, a calculation method (fixed, past-looking,
future-looking or blended).
3. Fill the corresponding period (past, future or both for blended
method) to specify the length of period consideration (in days).
4. Indicate the source of information: stock moves or demand estimates.
5. If you use the blended method fill also the *Past Factor* and *Future
Factor*.
If you do not have prior history of stock moves in your system, it is
advised to use fixed method or start to work on future estimates. If you
have past-history of stock moves, best use past-looking method or
blended method.
The ADU is computed every day by default in a background job
independently from the other buffer fields. This computation can be done
with less frequency but it is not recommended to run it less than weekly
or more than daily. Circumstantially, If you need to force the
calculation of the ADU go to *Inventory / Configuration / DDMRP / Run
DDMRP* and click on *Run ADU calculation*.
Known issues / Roadmap
======================
The DDMRP
`roadmap <https://github.com/OCA/ddmrp/issues?q=is%3Aopen+is%3Aissue+label%3Aenhancement>`__
and `known
issues <https://github.com/OCA/ddmrp/issues?q=is%3Aopen+is%3Aissue+label%3Abug>`__
can be found on GitHub.
Changelog
=========
13.0.1.1.0 (2020-07-01)
-----------------------
**Features**
-
- New setting *Update NFP on Stock Buffers on relevant events*.
- New dedicated settings block.
(`#50 <https://github.com/OCA/ddmrp/issues/50>`__)
13.0.1.0.0 (2020-06-11)
-----------------------
- [MIG/REF] Migration of module to v13 and refactor (added new dedicated
model for stock buffer).
11.0.1.3.0 (2019-02-21)
-----------------------
- [ADD] New chart that depict information about the supply and demand (
displaying also de order spike threshold and horizon) for a buffer.
(`#40 <https://github.com/OCA/ddmrp/pull/40>`__)
11.0.1.2.0 (2019-01-29)
-----------------------
- [IMP] Performance improvement of execution priority calculation and
ADU. (`#36 <https://github.com/OCA/ddmrp/pull/36>`__)
- [IMP] Use the minimum quantity to adjust the procure recommendation.
(`#37 <https://github.com/OCA/ddmrp/pull/37>`__)
11.0.1.1.0 (2018-08-31)
-----------------------
- [IMP] Implemented Blended ADU calculation method.
(`#23 <https://github.com/OCA/ddmrp/pull/23>`__)
11.0.1.0.0 (2018-07-16)
-----------------------
- Start of the history
Bug Tracker
===========
Bugs are tracked on `GitHub Issues <https://github.com/OCA/ddmrp/issues>`_.
In case of trouble, please check there if your issue has already been reported.
If you spotted it first, help us to smash it by providing a detailed and welcomed
`feedback <https://github.com/OCA/ddmrp/issues/new?body=module:%20ddmrp%0Aversion:%2018.0%0A%0A**Steps%20to%20reproduce**%0A-%20...%0A%0A**Current%20behavior**%0A%0A**Expected%20behavior**>`_.
Do not contact contributors directly about support or help with technical issues.
Credits
=======
Authors
-------
* ForgeFlow
Contributors
------------
- Jordi Ballester Alomar <jordi.ballester@forgeflow.com>
- Lois Rilo Antelo <lois.rilo@forgeflow.com>
- Guewen Baconnier <guewen.baconnier@camptocamp.com>
- Adria Gil Sorribes <adria.gil@forgeflow.com>
- Christopher Ormaza <chris.ormaza@forgeflow.com>
Other credits
-------------
The initial development of this module has been financially supported
by:
- Aleph Objects, Inc.
Maintainers
-----------
This module is maintained by the OCA.
.. image:: https://odoo-community.org/logo.png
:alt: Odoo Community Association
:target: https://odoo-community.org
OCA, or the Odoo Community Association, is a nonprofit organization whose
mission is to support the collaborative development of Odoo features and
promote its widespread use.
.. |maintainer-JordiBForgeFlow| image:: https://github.com/JordiBForgeFlow.png?size=40px
:target: https://github.com/JordiBForgeFlow
:alt: JordiBForgeFlow
.. |maintainer-LoisRForgeFlow| image:: https://github.com/LoisRForgeFlow.png?size=40px
:target: https://github.com/LoisRForgeFlow
:alt: LoisRForgeFlow
Current `maintainers <https://odoo-community.org/page/maintainer-role>`__:
|maintainer-JordiBForgeFlow| |maintainer-LoisRForgeFlow|
This module is part of the `OCA/ddmrp <https://github.com/OCA/ddmrp/tree/18.0/ddmrp>`_ project on GitHub.
You are welcome to contribute. To learn how please visit https://odoo-community.org/page/Contribute.
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"description": ".. image:: https://odoo-community.org/readme-banner-image\n :target: https://odoo-community.org/get-involved?utm_source=readme\n :alt: Odoo Community Association\n\n=====\nDDMRP\n=====\n\n.. \n !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!\n !! This file is generated by oca-gen-addon-readme !!\n !! changes will be overwritten. !!\n !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!\n !! source digest: sha256:37a3593512ba7de4843542886c0c2477ef31414fa68a5eac1349900a9539cbee\n !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!\n\n.. |badge1| image:: https://img.shields.io/badge/maturity-Production%2FStable-green.png\n :target: https://odoo-community.org/page/development-status\n :alt: Production/Stable\n.. |badge2| image:: https://img.shields.io/badge/license-LGPL--3-blue.png\n :target: http://www.gnu.org/licenses/lgpl-3.0-standalone.html\n :alt: License: LGPL-3\n.. |badge3| image:: https://img.shields.io/badge/github-OCA%2Fddmrp-lightgray.png?logo=github\n :target: https://github.com/OCA/ddmrp/tree/18.0/ddmrp\n :alt: OCA/ddmrp\n.. |badge4| image:: https://img.shields.io/badge/weblate-Translate%20me-F47D42.png\n :target: https://translation.odoo-community.org/projects/ddmrp-18-0/ddmrp-18-0-ddmrp\n :alt: Translate me on Weblate\n.. |badge5| image:: https://img.shields.io/badge/runboat-Try%20me-875A7B.png\n :target: https://runboat.odoo-community.org/builds?repo=OCA/ddmrp&target_branch=18.0\n :alt: Try me on Runboat\n\n|badge1| |badge2| |badge3| |badge4| |badge5|\n\nDemand Driven Material Requirements Planning is a formal multi-echelon\nplanning and execution method developed by Ms. Carol Ptak and Mr. Chad\nSmith.\n\nDDMRP combines blended aspects of Material Requirements Planning (MRP),\nDistribution Requirements Planning (DRP) with the pull and visibility\nemphases found in Lean and the Theory of Constraints and the variability\nreduction emphasis of Six Sigma.\n\nThis method has five sequential components:\n\n1. *Strategic Inventory Positioning*. Answers the question \"Given our\n system and environment, where should we place inventory to have the\n best protection?\" and determines where should decoupling points of\n inventory be placed.\n2. *Buffer Profiles and Levels*. Determine the amount of protection at\n those decoupling points.\n3. *Dynamic Adjustments*. Allow the company to adapt buffers to group\n and individual part trait changes over time through the use of\n several types of adjustments.\n4. *Demand Driven Planning*. Allow to launch purchase orders (POs),\n manufacturing orders (MOs) and Transfer Orders (TOs) based on the\n priority dictated by the buffers.\n5. *Visible and Collaborative Execution*. These POs, MOs and TOs have to\n be effectively managed to synchronize with the changes that often\n occur within the \"execution horizon.\"\n\nThese five components work together to greatly dampen, if not eliminate,\nthe nervousness of traditional MRP systems and the bullwhip effect in\ncomplex and challenging environments.\n\nThis approach provides real information about those parts that are truly\nat risk of negatively impacting the planned availability of inventory.\n\nDDMRP sorts the significant few items that require attention from the\nmany parts that are being managed. Under the DDMRP approach, fewer\nplanners can make better decisions more quickly. That means companies\nwill be better able to leverage their working and human capital.\n\nDemand Driven Material Requirements Planning is quickly being adopted by\na wide variety of leading companies across the world.\n\nSome of the benefits reported by the DDMRP method include:\n\n- High fill rate performance\n- Lead time reductions\n- Inventory reductions, while improving customer service\n- Eliminate costs related to expedite\n- Planners see priorities instead of constantly fighting the conflicting\n messages of MRP\n\nIt is highly recommended to read the book 'Demand Driven Material\nRequirements Planning (DDMRP)' by Carol Ptak and Chad Smith.\n\n**Table of contents**\n\n.. contents::\n :local:\n\nInstallation\n============\n\nWe strongly recommend to modify the configuration of the reservation\nmethod to manual in the outgoing operation types (so deliveries related\nto Sales Orders aren't automatically reserved) and to avoid to reserve\nstock for specific moves, buffers are in fact a reservation of stock.\nHowever, while **reservation is discouraged**, it is still available to\nbe used, in case of reserved stock be aware that the buffer will be\nblind to this transfers and stock and you are bypassing the DDMRP\nreordering flow.\n\nConfiguration\n=============\n\nScheduled actions\n-----------------\n\n- Go to *Settings > Technical*.\n- 'DDMRP Buffer ADU calculation'. Computes the Average Daily Usage for\n all Buffers.\n- 'Reordering Rule DDMRP calculation'. Computes the Qualified Demand,\n Net Flow Position, Planning and Execution priorities for all Buffers.\n\nDecoupled Lead Time computation\n-------------------------------\n\nThe DLT is automatically computed by the system.\n\nFor manufactured products' buffers just remember to provide and set\nproperly the following information:\n\n- The *Manufacturing Lead Time* for the manufactured product. It can be\n found at the product form view under the tab *Sales*.\n- The *Delivery Lead Time* for the preferred vendor of a product. This\n is important for the products which are purchased and are components\n in any Bill of Materials.\n\nFor purchased/distributed products' buffers the logic is simpler.\n\n- In the first place the system will look if there are Vendors for the\n product, if so it will use the *Delivery Lead Time* of the preferred\n one.\n- In case of absence of vendors, the *Lead Time* at the bottom of the\n Buffer form view will be used.\n\nUsage\n=====\n\nTo easily identify were are you maintaining buffers in your Bill of\nMaterials, you will need to first provide location information on the\nBills of Materials.\n\n- Go to *Manufacturing / Products / Bill of Materials* and update the\n 'Location' in all the Bill of Materials and associated lines,\n indicating where will the parts be placed/used during the\n manufacturing process.\n- Print the report 'BOM Structure' to display where in your BOM are you\n maintaining buffers, and to identify the Lead Time (LT) of each\n product, and Decouple Lead Time (DLT).\n\nBuffers\n-------\n\nTo list the list of inventory buffers, go to one of the following: \\*\n*Inventory / Master Data / Stock Buffer Planning* \\* *Inventory / Master\nData / Reordering Rules*\n\nBuffer Profiles\n---------------\n\nBuffer profiles make maintenance of buffers easier by grouping them in\nprofiles. Changes applied to the profiles will be applicable in the\nassociated buffer calculations.\n\n- Go to *Inventory / Configuration / Buffer Profiles*.\n\nThe Buffer Profile Lead Time Factor influences the size of the Buffer\nGreen zone. Items with longer lead times will usually have smaller green\nzones, which will translate in more frequent supply order generation.\n\n- Go to *Inventory / Configuration / Buffer Profile Lead Time Factor* to\n chan\n\nThe Buffer Profile Variability Factor influences the size of the Buffer\nRed Safety zone. Items with longer lead times will usually have smaller\ngreen zones, which will translate in more frequent supply order\ngeneration.\n\n- Go to *Inventory / Configuration / Buffer Profile Lead Time Factor*.\n\nUsual factors should range from 0.2 (long lead time) to 0.8 (short lead\ntime).\n\nProduct attributes\n------------------\n\n- For manufactured products, go to *Manufacturing / Products* and update\n the 'Manufacturing Lead Time' field, available in the tab *Inventory*.\n- For purchased products, go to go to *Purchasing / Products* and update\n the *Delivery Lead Time* for each vendor, available in tab *Purchase*\n and section *Vendors*.\n\nADU Calculation Methods\n-----------------------\n\nThe Average Daily Usage (ADU) defines the frequency of demand of a\nproduct in a certain location. It can be computed in different ways,\nwhich you can configure with ADU calculation methods as follows:\n\n1. Go to *Inventory / Configuration / DDMRP / ADU calculation methods*.\n2. Indicate a name, a calculation method (fixed, past-looking,\n future-looking or blended).\n3. Fill the corresponding period (past, future or both for blended\n method) to specify the length of period consideration (in days).\n4. Indicate the source of information: stock moves or demand estimates.\n5. If you use the blended method fill also the *Past Factor* and *Future\n Factor*.\n\nIf you do not have prior history of stock moves in your system, it is\nadvised to use fixed method or start to work on future estimates. If you\nhave past-history of stock moves, best use past-looking method or\nblended method.\n\nThe ADU is computed every day by default in a background job\nindependently from the other buffer fields. This computation can be done\nwith less frequency but it is not recommended to run it less than weekly\nor more than daily. Circumstantially, If you need to force the\ncalculation of the ADU go to *Inventory / Configuration / DDMRP / Run\nDDMRP* and click on *Run ADU calculation*.\n\nKnown issues / Roadmap\n======================\n\nThe DDMRP\n`roadmap <https://github.com/OCA/ddmrp/issues?q=is%3Aopen+is%3Aissue+label%3Aenhancement>`__\nand `known\nissues <https://github.com/OCA/ddmrp/issues?q=is%3Aopen+is%3Aissue+label%3Abug>`__\ncan be found on GitHub.\n\nChangelog\n=========\n\n13.0.1.1.0 (2020-07-01)\n-----------------------\n\n**Features**\n\n- \n\n - New setting *Update NFP on Stock Buffers on relevant events*.\n - New dedicated settings block.\n (`#50 <https://github.com/OCA/ddmrp/issues/50>`__)\n\n13.0.1.0.0 (2020-06-11)\n-----------------------\n\n- [MIG/REF] Migration of module to v13 and refactor (added new dedicated\n model for stock buffer).\n\n11.0.1.3.0 (2019-02-21)\n-----------------------\n\n- [ADD] New chart that depict information about the supply and demand (\n displaying also de order spike threshold and horizon) for a buffer.\n (`#40 <https://github.com/OCA/ddmrp/pull/40>`__)\n\n11.0.1.2.0 (2019-01-29)\n-----------------------\n\n- [IMP] Performance improvement of execution priority calculation and\n ADU. (`#36 <https://github.com/OCA/ddmrp/pull/36>`__)\n- [IMP] Use the minimum quantity to adjust the procure recommendation.\n (`#37 <https://github.com/OCA/ddmrp/pull/37>`__)\n\n11.0.1.1.0 (2018-08-31)\n-----------------------\n\n- [IMP] Implemented Blended ADU calculation method.\n (`#23 <https://github.com/OCA/ddmrp/pull/23>`__)\n\n11.0.1.0.0 (2018-07-16)\n-----------------------\n\n- Start of the history\n\nBug Tracker\n===========\n\nBugs are tracked on `GitHub Issues <https://github.com/OCA/ddmrp/issues>`_.\nIn case of trouble, please check there if your issue has already been reported.\nIf you spotted it first, help us to smash it by providing a detailed and welcomed\n`feedback <https://github.com/OCA/ddmrp/issues/new?body=module:%20ddmrp%0Aversion:%2018.0%0A%0A**Steps%20to%20reproduce**%0A-%20...%0A%0A**Current%20behavior**%0A%0A**Expected%20behavior**>`_.\n\nDo not contact contributors directly about support or help with technical issues.\n\nCredits\n=======\n\nAuthors\n-------\n\n* ForgeFlow\n\nContributors\n------------\n\n- Jordi Ballester Alomar <jordi.ballester@forgeflow.com>\n- Lois Rilo Antelo <lois.rilo@forgeflow.com>\n- Guewen Baconnier <guewen.baconnier@camptocamp.com>\n- Adria Gil Sorribes <adria.gil@forgeflow.com>\n- Christopher Ormaza <chris.ormaza@forgeflow.com>\n\nOther credits\n-------------\n\nThe initial development of this module has been financially supported\nby:\n\n- Aleph Objects, Inc.\n\nMaintainers\n-----------\n\nThis module is maintained by the OCA.\n\n.. image:: https://odoo-community.org/logo.png\n :alt: Odoo Community Association\n :target: https://odoo-community.org\n\nOCA, or the Odoo Community Association, is a nonprofit organization whose\nmission is to support the collaborative development of Odoo features and\npromote its widespread use.\n\n.. |maintainer-JordiBForgeFlow| image:: https://github.com/JordiBForgeFlow.png?size=40px\n :target: https://github.com/JordiBForgeFlow\n :alt: JordiBForgeFlow\n.. |maintainer-LoisRForgeFlow| image:: https://github.com/LoisRForgeFlow.png?size=40px\n :target: https://github.com/LoisRForgeFlow\n :alt: LoisRForgeFlow\n\nCurrent `maintainers <https://odoo-community.org/page/maintainer-role>`__:\n\n|maintainer-JordiBForgeFlow| |maintainer-LoisRForgeFlow| \n\nThis module is part of the `OCA/ddmrp <https://github.com/OCA/ddmrp/tree/18.0/ddmrp>`_ project on GitHub.\n\nYou are welcome to contribute. To learn how please visit https://odoo-community.org/page/Contribute.\n",
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"0.25.3"
]
]
}
],
"lcname": "odoo-addon-ddmrp"
}
JSON
