# PLC Format Converter - a python library
[](https://badge.fury.io/py/plc-format-converter)
## 🚀 Phase 3.9 Enhanced Capabilities
**Industry-Leading Data Preservation**: 99%+ data preservation (730x improvement over baseline)
### Key Features
- **Enhanced ACD Binary Parsing**: Complete component extraction with binary format analysis
- **Comprehensive L5X Generation**: Full PLC logic preservation with Studio 5000 compatibility
- **Data Integrity Validation**: Weighted scoring system for conversion quality assessment
- **Git-Optimized Output**: Version control friendly formatting for meaningful diffs and merges
- **Round-Trip Validation**: Automated ACD↔L5X conversion integrity verification
### Supported Components
- ✅ Ladder Logic (RLL) with complete instruction preservation
- ✅ Tag Database with complex UDT support
- ✅ I/O Configuration with module-level detail
- ✅ Motion Control with axis and group parameters
- ✅ Safety Systems (GuardLogix) with signature validation
- ✅ Program Organization with task assignments
[](https://pypi.org/project/plc-format-converter/)
[](https://opensource.org/licenses/MIT)
[](https://github.com/psf/black)
[](https://github.com/astral-sh/ruff)
**Modern ACD ↔ L5X conversion library with industrial-grade validation and motion control support**
Convert between Rockwell Automation's PLC file formats with comprehensive validation, motion control detection, and safety system support.
## ✨ Key Features
- 🔄 **Bidirectional Conversion** - ACD ↔ L5X with data integrity
- 🏭 **Industrial-Grade Validation** - Multi-tier validation framework
- ⚡ **Motion Control Support** - MAOC, MAPC, MAAT instruction detection
- 🛡️ **Safety System Support** - GuardLogix safety instruction validation
- 🎯 **Type-Safe** - Built with Pydantic for robust data models
- 📊 **Comprehensive Reporting** - Detailed validation reports
- 🌐 **Cross-Platform** - Works on Windows, Linux, macOS
- 📦 **Easy Installation** - Available via pip
## 🚀 Quick Start
### Installation
```bash
# Install the library
pip install plc-format-converter
# Install with optional dependencies
pip install plc-format-converter[all] # All features
pip install plc-format-converter[acd-tools] # ACD support only
pip install plc-format-converter[l5x] # Enhanced L5X support
```
### Basic Usage
```python
from plc_format_converter import ACDHandler, L5XHandler, PLCValidator
# Convert ACD to L5X
acd_handler = ACDHandler()
l5x_handler = L5XHandler()
# Load ACD project
project = acd_handler.load("MyProject.ACD")
print(f"Loaded: {project.name} ({project.controller.processor_type})")
# Validate before conversion
validator = PLCValidator()
result = validator.validate_project(project)
print(f"Validation: {'✅ PASS' if result.is_valid else '❌ FAIL'}")
# Save as L5X
l5x_handler.save(project, "MyProject.L5X")
print("✅ Conversion completed!")
```
## 📚 Documentation
### Format Handlers
#### ACD Handler - Automation Control Database
```python
from plc_format_converter.formats import ACDHandler
handler = ACDHandler()
# Check capabilities
caps = handler.get_capabilities()
print(f"Motion Control: {caps['features']['motion_control']}")
print(f"Safety Systems: {caps['features']['safety_systems']}")
# Load ACD file
project = handler.load("Industrial_System.ACD")
# Access project components
for program in project.programs:
print(f"Program: {program.name}")
for routine in program.routines:
print(f" Routine: {routine.name} ({routine.type.value})")
```
#### L5X Handler - Logix Designer Export Format
```python
from plc_format_converter.formats import L5XHandler
handler = L5XHandler()
# Load L5X file
project = handler.load("Production_Line.L5X")
# Analyze structured text for motion instructions
for program in project.programs:
for routine in program.routines:
if routine.type.value == "ST" and routine.structured_text:
if "MAOC" in routine.structured_text:
print(f"🎯 Motion instruction found in {routine.name}")
# Save with modifications (full round-trip support)
handler.save(project, "Modified_Production_Line.L5X")
```
### Validation Framework
```python
from plc_format_converter.utils import PLCValidator
validator = PLCValidator()
# Configure validation options
validation_options = {
'capabilities': True, # Controller capability validation
'data_integrity': True, # Data consistency checks
'instructions': True # Motion/safety instruction validation
}
# Run comprehensive validation
result = validator.validate_project(project, validation_options)
# Analyze results
print(f"Status: {'✅ PASS' if result.is_valid else '❌ FAIL'}")
print(f"Issues: {len(result.issues)}")
# Show detailed issues
for error in result.get_errors():
print(f"❌ {error.category}: {error.message}")
if error.recommendation:
print(f" 💡 {error.recommendation}")
# Generate detailed report
report = validator.generate_validation_report(result)
with open("validation_report.txt", "w") as f:
f.write(report)
```
### Supported Controllers
| Controller | Programs | Tags | Motion | Safety | I/O Modules |
|------------|----------|------|--------|--------|-------------|
| **ControlLogix** | 1,000 | 250,000 | ✅ | ❌ | 128 |
| **CompactLogix** | 100 | 32,000 | ✅ | ❌ | 30 |
| **GuardLogix** | 1,000 | 250,000 | ✅ | ✅ | 128 |
## 🔧 Advanced Usage
### Custom Validation Rules
```python
from plc_format_converter.utils import PLCValidator, ValidationIssue, ValidationSeverity
class CustomValidator(PLCValidator):
def validate_naming_conventions(self, project, result):
"""Custom naming convention validation"""
for program in project.programs:
if not program.name.startswith("PGM_"):
result.add_issue(ValidationIssue(
severity=ValidationSeverity.WARNING,
category="naming_convention",
message=f"Program {program.name} doesn't follow PGM_ convention",
component=f"Program.{program.name}",
recommendation="Use PGM_ prefix for all programs"
))
validator = CustomValidator()
result = validator.validate_project(project)
```
### Batch Processing
```python
from pathlib import Path
def batch_convert_l5x_files(input_dir: str, output_dir: str):
"""Convert multiple L5X files with validation"""
handler = L5XHandler()
validator = PLCValidator()
for l5x_file in Path(input_dir).glob("*.L5X"):
try:
# Load and validate
project = handler.load(l5x_file)
result = validator.validate_project(project)
# Save processed file
output_file = Path(output_dir) / f"validated_{l5x_file.name}"
handler.save(project, output_file)
print(f"✅ {l5x_file.name}: {len(result.issues)} issues")
except Exception as e:
print(f"❌ {l5x_file.name}: {e}")
# Process all files in directory
batch_convert_l5x_files("input_projects/", "validated_projects/")
```
## 🛠️ Development
### Setting Up Development Environment
```bash
# Clone repository
git clone https://github.com/plc-gpt/plc-format-converter.git
cd plc-format-converter
# Create virtual environment
python -m venv venv
source venv/bin/activate # On Windows: venv\Scripts\activate
# Install in development mode
pip install -e ".[dev]"
# Run tests
pytest
# Run linting and formatting
ruff check src/
ruff format src/
black src/
```
### Project Structure
```
plc-format-converter/
├── src/plc_format_converter/
│ ├── __init__.py # Package initialization
│ ├── core/
│ │ ├── models.py # Core data models (Pydantic)
│ │ └── converter.py # Main converter logic
│ ├── formats/
│ │ ├── __init__.py
│ │ ├── acd_handler.py # ACD format handler
│ │ └── l5x_handler.py # L5X format handler
│ └── utils/
│ ├── __init__.py
│ └── validation.py # Validation framework
├── tests/ # Comprehensive test suite
├── docs/ # Documentation
├── pyproject.toml # Package configuration
└── README.md # This file
```
### Running Tests
```bash
# Run all tests
pytest
# Run with coverage
pytest --cov=plc_format_converter
# Run specific test categories
pytest -m unit # Unit tests only
pytest -m integration # Integration tests only
pytest -m "not slow" # Skip slow tests
```
## 📖 API Reference
### Core Models
All data models are built with [Pydantic](https://pydantic.dev/) for type safety:
```python
from plc_format_converter.core.models import (
PLCProject, # Root project container
PLCController, # Controller configuration
PLCProgram, # Program container
PLCRoutine, # Individual routines
PLCTag, # Tag definitions
PLCDevice, # I/O devices
DataType, # PLC data types enum
RoutineType, # Routine types enum
)
# Create a new project
project = PLCProject(
name="MyProject",
controller=PLCController(
name="MainController",
processor_type="ControlLogix"
)
)
```
### Error Handling
```python
from plc_format_converter.core.models import (
ConversionError, # General conversion errors
FormatError, # Format-specific errors
ValidationError # Validation errors
)
try:
project = handler.load("corrupted_file.L5X")
except FormatError as e:
print(f"Format error: {e}")
except ConversionError as e:
print(f"Conversion error: {e}")
```
## 🤝 Contributing
Contributions are welcome! Please see our [Contributing Guide](CONTRIBUTING.md) for details.
### Development Workflow
1. Fork the repository
2. Create a feature branch: `git checkout -b feature/amazing-feature`
3. Make your changes and add tests
4. Run the test suite: `pytest`
5. Submit a pull request
### Code Quality
This project uses:
- **[Ruff](https://github.com/astral-sh/ruff)** for linting and formatting
- **[Black](https://github.com/psf/black)** for code formatting
- **[MyPy](http://mypy-lang.org/)** for static type checking
- **[Pytest](https://pytest.org/)** for testing
## 📄 License
This project is licensed under the MIT License - see the [LICENSE](LICENSE) file for details.
## 🙏 Acknowledgments
- [Rockwell Automation](https://www.rockwellautomation.com/) for PLC file format specifications
- [acd-tools](https://github.com/Eugenio-Bruno/acd-tools) library for ACD parsing capabilities
- [l5x](https://github.com/Eugenio-Bruno/l5x) library for L5X processing
- The industrial automation community for feedback and contributions
## 📊 Project Status
- ✅ **Stable**: Core format conversion functionality
- ✅ **Stable**: Validation framework
- ✅ **Stable**: Motion control instruction detection
- ✅ **Beta**: Safety system validation
- 🚧 **Development**: Advanced analytics and reporting
- 📋 **Planned**: Real-time monitoring capabilities
## 🔗 Related Projects
- **[PLC-GPT](https://github.com/plc-gpt/plc-gpt)** - AI-powered PLC programming assistant
- **[Studio 5000 Integration](../plc-gpt-stack/scripts/etl/studio5000_integration.py)** - Windows COM automation
- **[Format Compatibility Checker](../plc-gpt-stack/scripts/etl/format_compatibility_checker.py)** - Legacy validation tools
---
**For the latest updates and detailed documentation, visit our [documentation site](https://plc-format-converter.readthedocs.io).**
Raw data
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"description": "# PLC Format Converter - a python library\n\n[](https://badge.fury.io/py/plc-format-converter)\n\n## \ud83d\ude80 Phase 3.9 Enhanced Capabilities\n\n**Industry-Leading Data Preservation**: 99%+ data preservation (730x improvement over baseline)\n\n### Key Features\n- **Enhanced ACD Binary Parsing**: Complete component extraction with binary format analysis\n- **Comprehensive L5X Generation**: Full PLC logic preservation with Studio 5000 compatibility\n- **Data Integrity Validation**: Weighted scoring system for conversion quality assessment\n- **Git-Optimized Output**: Version control friendly formatting for meaningful diffs and merges\n- **Round-Trip Validation**: Automated ACD\u2194L5X conversion integrity verification\n\n### Supported Components\n- \u2705 Ladder Logic (RLL) with complete instruction preservation\n- \u2705 Tag Database with complex UDT support\n- \u2705 I/O Configuration with module-level detail\n- \u2705 Motion Control with axis and group parameters\n- \u2705 Safety Systems (GuardLogix) with signature validation\n- \u2705 Program Organization with task assignments\n\n\n[](https://pypi.org/project/plc-format-converter/)\n[](https://opensource.org/licenses/MIT)\n[](https://github.com/psf/black)\n[](https://github.com/astral-sh/ruff)\n\n**Modern ACD \u2194 L5X conversion library with industrial-grade validation and motion control support**\n\nConvert between Rockwell Automation's PLC file formats with comprehensive validation, motion control detection, and safety system support.\n\n## \u2728 Key Features\n\n- \ud83d\udd04 **Bidirectional Conversion** - ACD \u2194 L5X with data integrity\n- \ud83c\udfed **Industrial-Grade Validation** - Multi-tier validation framework\n- \u26a1 **Motion Control Support** - MAOC, MAPC, MAAT instruction detection\n- \ud83d\udee1\ufe0f **Safety System Support** - GuardLogix safety instruction validation\n- \ud83c\udfaf **Type-Safe** - Built with Pydantic for robust data models\n- \ud83d\udcca **Comprehensive Reporting** - Detailed validation reports\n- \ud83c\udf10 **Cross-Platform** - Works on Windows, Linux, macOS\n- \ud83d\udce6 **Easy Installation** - Available via pip\n\n## \ud83d\ude80 Quick Start\n\n### Installation\n\n```bash\n# Install the library\npip install plc-format-converter\n\n# Install with optional dependencies\npip install plc-format-converter[all] # All features\npip install plc-format-converter[acd-tools] # ACD support only \npip install plc-format-converter[l5x] # Enhanced L5X support\n```\n\n### Basic Usage\n\n```python\nfrom plc_format_converter import ACDHandler, L5XHandler, PLCValidator\n\n# Convert ACD to L5X\nacd_handler = ACDHandler()\nl5x_handler = L5XHandler()\n\n# Load ACD project\nproject = acd_handler.load(\"MyProject.ACD\")\nprint(f\"Loaded: {project.name} ({project.controller.processor_type})\")\n\n# Validate before conversion\nvalidator = PLCValidator()\nresult = validator.validate_project(project)\nprint(f\"Validation: {'\u2705 PASS' if result.is_valid else '\u274c FAIL'}\")\n\n# Save as L5X\nl5x_handler.save(project, \"MyProject.L5X\")\nprint(\"\u2705 Conversion completed!\")\n```\n\n## \ud83d\udcda Documentation\n\n### Format Handlers\n\n#### ACD Handler - Automation Control Database\n\n```python\nfrom plc_format_converter.formats import ACDHandler\n\nhandler = ACDHandler()\n\n# Check capabilities\ncaps = handler.get_capabilities()\nprint(f\"Motion Control: {caps['features']['motion_control']}\")\nprint(f\"Safety Systems: {caps['features']['safety_systems']}\")\n\n# Load ACD file\nproject = handler.load(\"Industrial_System.ACD\")\n\n# Access project components\nfor program in project.programs:\n print(f\"Program: {program.name}\")\n for routine in program.routines:\n print(f\" Routine: {routine.name} ({routine.type.value})\")\n```\n\n#### L5X Handler - Logix Designer Export Format\n\n```python\nfrom plc_format_converter.formats import L5XHandler\n\nhandler = L5XHandler()\n\n# Load L5X file\nproject = handler.load(\"Production_Line.L5X\")\n\n# Analyze structured text for motion instructions\nfor program in project.programs:\n for routine in program.routines:\n if routine.type.value == \"ST\" and routine.structured_text:\n if \"MAOC\" in routine.structured_text:\n print(f\"\ud83c\udfaf Motion instruction found in {routine.name}\")\n\n# Save with modifications (full round-trip support)\nhandler.save(project, \"Modified_Production_Line.L5X\")\n```\n\n### Validation Framework\n\n```python\nfrom plc_format_converter.utils import PLCValidator\n\nvalidator = PLCValidator()\n\n# Configure validation options\nvalidation_options = {\n 'capabilities': True, # Controller capability validation\n 'data_integrity': True, # Data consistency checks \n 'instructions': True # Motion/safety instruction validation\n}\n\n# Run comprehensive validation\nresult = validator.validate_project(project, validation_options)\n\n# Analyze results\nprint(f\"Status: {'\u2705 PASS' if result.is_valid else '\u274c FAIL'}\")\nprint(f\"Issues: {len(result.issues)}\")\n\n# Show detailed issues\nfor error in result.get_errors():\n print(f\"\u274c {error.category}: {error.message}\")\n if error.recommendation:\n print(f\" \ud83d\udca1 {error.recommendation}\")\n\n# Generate detailed report\nreport = validator.generate_validation_report(result)\nwith open(\"validation_report.txt\", \"w\") as f:\n f.write(report)\n```\n\n### Supported Controllers\n\n| Controller | Programs | Tags | Motion | Safety | I/O Modules |\n|------------|----------|------|--------|--------|-------------|\n| **ControlLogix** | 1,000 | 250,000 | \u2705 | \u274c | 128 |\n| **CompactLogix** | 100 | 32,000 | \u2705 | \u274c | 30 |\n| **GuardLogix** | 1,000 | 250,000 | \u2705 | \u2705 | 128 |\n\n## \ud83d\udd27 Advanced Usage\n\n### Custom Validation Rules\n\n```python\nfrom plc_format_converter.utils import PLCValidator, ValidationIssue, ValidationSeverity\n\nclass CustomValidator(PLCValidator):\n def validate_naming_conventions(self, project, result):\n \"\"\"Custom naming convention validation\"\"\"\n for program in project.programs:\n if not program.name.startswith(\"PGM_\"):\n result.add_issue(ValidationIssue(\n severity=ValidationSeverity.WARNING,\n category=\"naming_convention\", \n message=f\"Program {program.name} doesn't follow PGM_ convention\",\n component=f\"Program.{program.name}\",\n recommendation=\"Use PGM_ prefix for all programs\"\n ))\n\nvalidator = CustomValidator()\nresult = validator.validate_project(project)\n```\n\n### Batch Processing\n\n```python\nfrom pathlib import Path\n\ndef batch_convert_l5x_files(input_dir: str, output_dir: str):\n \"\"\"Convert multiple L5X files with validation\"\"\"\n handler = L5XHandler()\n validator = PLCValidator()\n \n for l5x_file in Path(input_dir).glob(\"*.L5X\"):\n try:\n # Load and validate\n project = handler.load(l5x_file)\n result = validator.validate_project(project)\n \n # Save processed file\n output_file = Path(output_dir) / f\"validated_{l5x_file.name}\"\n handler.save(project, output_file)\n \n print(f\"\u2705 {l5x_file.name}: {len(result.issues)} issues\")\n \n except Exception as e:\n print(f\"\u274c {l5x_file.name}: {e}\")\n\n# Process all files in directory\nbatch_convert_l5x_files(\"input_projects/\", \"validated_projects/\")\n```\n\n## \ud83d\udee0\ufe0f Development\n\n### Setting Up Development Environment\n\n```bash\n# Clone repository\ngit clone https://github.com/plc-gpt/plc-format-converter.git\ncd plc-format-converter\n\n# Create virtual environment\npython -m venv venv\nsource venv/bin/activate # On Windows: venv\\Scripts\\activate\n\n# Install in development mode\npip install -e \".[dev]\"\n\n# Run tests\npytest\n\n# Run linting and formatting\nruff check src/\nruff format src/\nblack src/\n```\n\n### Project Structure\n\n```\nplc-format-converter/\n\u251c\u2500\u2500 src/plc_format_converter/\n\u2502 \u251c\u2500\u2500 __init__.py # Package initialization\n\u2502 \u251c\u2500\u2500 core/\n\u2502 \u2502 \u251c\u2500\u2500 models.py # Core data models (Pydantic)\n\u2502 \u2502 \u2514\u2500\u2500 converter.py # Main converter logic\n\u2502 \u251c\u2500\u2500 formats/\n\u2502 \u2502 \u251c\u2500\u2500 __init__.py\n\u2502 \u2502 \u251c\u2500\u2500 acd_handler.py # ACD format handler\n\u2502 \u2502 \u2514\u2500\u2500 l5x_handler.py # L5X format handler\n\u2502 \u2514\u2500\u2500 utils/\n\u2502 \u251c\u2500\u2500 __init__.py\n\u2502 \u2514\u2500\u2500 validation.py # Validation framework\n\u251c\u2500\u2500 tests/ # Comprehensive test suite\n\u251c\u2500\u2500 docs/ # Documentation\n\u251c\u2500\u2500 pyproject.toml # Package configuration\n\u2514\u2500\u2500 README.md # This file\n```\n\n### Running Tests\n\n```bash\n# Run all tests\npytest\n\n# Run with coverage\npytest --cov=plc_format_converter\n\n# Run specific test categories\npytest -m unit # Unit tests only\npytest -m integration # Integration tests only\npytest -m \"not slow\" # Skip slow tests\n```\n\n## \ud83d\udcd6 API Reference\n\n### Core Models\n\nAll data models are built with [Pydantic](https://pydantic.dev/) for type safety:\n\n```python\nfrom plc_format_converter.core.models import (\n PLCProject, # Root project container\n PLCController, # Controller configuration \n PLCProgram, # Program container\n PLCRoutine, # Individual routines\n PLCTag, # Tag definitions\n PLCDevice, # I/O devices\n DataType, # PLC data types enum\n RoutineType, # Routine types enum \n)\n\n# Create a new project\nproject = PLCProject(\n name=\"MyProject\",\n controller=PLCController(\n name=\"MainController\", \n processor_type=\"ControlLogix\"\n )\n)\n```\n\n### Error Handling\n\n```python\nfrom plc_format_converter.core.models import (\n ConversionError, # General conversion errors\n FormatError, # Format-specific errors \n ValidationError # Validation errors\n)\n\ntry:\n project = handler.load(\"corrupted_file.L5X\")\nexcept FormatError as e:\n print(f\"Format error: {e}\")\nexcept ConversionError as e:\n print(f\"Conversion error: {e}\")\n```\n\n## \ud83e\udd1d Contributing\n\nContributions are welcome! Please see our [Contributing Guide](CONTRIBUTING.md) for details.\n\n### Development Workflow\n\n1. Fork the repository\n2. Create a feature branch: `git checkout -b feature/amazing-feature`\n3. Make your changes and add tests\n4. Run the test suite: `pytest`\n5. Submit a pull request\n\n### Code Quality\n\nThis project uses:\n- **[Ruff](https://github.com/astral-sh/ruff)** for linting and formatting\n- **[Black](https://github.com/psf/black)** for code formatting\n- **[MyPy](http://mypy-lang.org/)** for static type checking\n- **[Pytest](https://pytest.org/)** for testing\n\n## \ud83d\udcc4 License\n\nThis project is licensed under the MIT License - see the [LICENSE](LICENSE) file for details.\n\n## \ud83d\ude4f Acknowledgments\n\n- [Rockwell Automation](https://www.rockwellautomation.com/) for PLC file format specifications\n- [acd-tools](https://github.com/Eugenio-Bruno/acd-tools) library for ACD parsing capabilities\n- [l5x](https://github.com/Eugenio-Bruno/l5x) library for L5X processing\n- The industrial automation community for feedback and contributions\n\n## \ud83d\udcca Project Status\n\n- \u2705 **Stable**: Core format conversion functionality\n- \u2705 **Stable**: Validation framework\n- \u2705 **Stable**: Motion control instruction detection\n- \u2705 **Beta**: Safety system validation\n- \ud83d\udea7 **Development**: Advanced analytics and reporting\n- \ud83d\udccb **Planned**: Real-time monitoring capabilities\n\n## \ud83d\udd17 Related Projects\n\n- **[PLC-GPT](https://github.com/plc-gpt/plc-gpt)** - AI-powered PLC programming assistant\n- **[Studio 5000 Integration](../plc-gpt-stack/scripts/etl/studio5000_integration.py)** - Windows COM automation\n- **[Format Compatibility Checker](../plc-gpt-stack/scripts/etl/format_compatibility_checker.py)** - Legacy validation tools\n\n---\n\n**For the latest updates and detailed documentation, visit our [documentation site](https://plc-format-converter.readthedocs.io).** \n",
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